Looking for a simple yet delicious meal that brings together savory sausage, tender green beans, and perfectly cooked potatoes in one hearty dish? This Sausage Green Bean Potato Casserole Recipe is the perfect choice. It's a comforting, one-pan dinner that's easy to prepare and packed with flavor, making it ideal for busy weeknights or weekend family gatherings. The combination of smoky sausage, crisp green beans, and roasted potatoes, all baked to perfection, will have your family asking for seconds!
What is Sausage Green Bean Potato Casserole?
Sausage Green Bean Potato Casserole is a wholesome, all-in-one meal that features juicy sausages, tender potatoes, and crisp green beans baked together in a flavorful seasoning blend. This casserole is typically made in a large baking dish or skillet, combining these ingredients with a mix of spices, garlic, and sometimes a creamy sauce or melted cheese. It's a quick, easy, and satisfying meal that’s perfect for when you want something hearty but simple to prepare.
Ingredients List for Sausage Green Bean Potato Casserole
Here’s everything you’ll need to make this Sausage Green Bean Potato Casserole that serves about 6 people:
- 1 lb smoked sausage (or your favorite sausage variety: kielbasa, chicken sausage, or Italian sausage)
- 1.5 lbs baby red potatoes (or russet potatoes, diced into bite-sized pieces)
- 1 lb fresh green beans, trimmed (or frozen green beans)
- 2 tablespoon olive oil
- 1 teaspoon garlic powder
- 1 teaspoon onion powder
- 1 teaspoon paprika (smoked paprika works great too)
- 1 teaspoon dried thyme (or Italian seasoning)
- Salt and pepper to taste
- 2 tablespoon butter, melted (optional for extra flavor)
- Fresh parsley or green onions for garnish (optional)
Ingredients List for Additional Variations
Here are a few variations you can try to customize your Sausage Green Bean Potato Casserole to your preferences:
- For extra heat: Add red pepper flakes or a dash of hot sauce.
- Vegetarian option: Use a plant-based sausage or smoked tofu, and swap butter with olive oil.
- Cheesy version: Sprinkle shredded cheddar, mozzarella, or Parmesan cheese on top during the last 10 minutes of baking for a gooey, cheesy casserole.
- Different vegetables: Try adding bell peppers, onions, carrots, or mushrooms for extra flavor and texture.
- Creamy version: Add ½ cup of cream or sour cream for a creamy twist.
Substitutions and Variations
This Sausage Green Bean Potato Casserole Recipe is versatile, so feel free to swap out ingredients or try something new based on what you have on hand:
- Sausage Substitutes: You can use any type of sausage you like in this recipe—whether it's smoked sausage, kielbasa, spicy andouille, Italian sausage, or even chicken sausage. Plant-based sausage or smoked tofu also work well for a vegetarian version.
- Potatoes: Baby red potatoes or Yukon Gold potatoes are best for their creamy texture, but you can also use russet potatoes or sweet potatoes for a sweeter, more nutritious variation. For quicker cooking, you can parboil the potatoes for 5-7 minutes before baking.
- Green Beans: Fresh green beans offer the best flavor and texture, but frozen green beans can be used if you're short on time. Just make sure to thaw them slightly before using. You can also try using broccoli or asparagus as a substitute.
- Seasonings: Customize the seasoning to your liking! In addition to garlic powder, paprika, and thyme, you can add cayenne pepper for heat, rosemary for earthiness, or even lemon zest for a pop of brightness.
- Extra Vegetables: To bulk up the casserole, consider adding additional vegetables like onions, bell peppers, carrots, or mushrooms. These vegetables will roast beautifully alongside the sausage and potatoes.
Step-by-Step Cooking Instructions

How to Cook Sausage Green Bean Potato Casserole: A Step-by-Step Guide
Follow these easy steps to prepare your flavorful Sausage Green Bean Potato Casserole:
Step 1: Preheat Your Oven
Preheat your oven to 400°F (200°C). Grease a 9x13-inch baking dish or sheet pan with a little olive oil or non-stick spray.
Step 2: Prepare the Sausage and Vegetables
- Sausage: Slice the sausage into ½-inch thick rounds.
- Potatoes: Wash and cut the baby red potatoes into bite-sized pieces. If using larger potatoes like russets, peel and dice them into similar-sized pieces.
- Green Beans: Trim the ends off the green beans. If using frozen green beans, thaw them slightly before adding to the dish.
Step 3: Season the Potatoes
In a large mixing bowl, combine the diced potatoes with olive oil, garlic powder, onion powder, paprika, thyme, salt, and pepper. Toss until the potatoes are well-coated in the seasoning.
Step 4: Assemble the Casserole
- First Layer: Spread the seasoned potatoes evenly across the bottom of your greased baking dish.
- Second Layer: Add the sausage slices on top of the potatoes in an even layer.
- Final Layer: Spread the green beans over the sausage. Drizzle with a little more olive oil or melted butter for added flavor, and season with salt and pepper.
Step 5: Bake the Casserole
Place the dish in the preheated oven and bake for 35-40 minutes, or until the potatoes are tender and golden brown, and the sausage is crispy on the edges. Stir the casserole halfway through to ensure even cooking.
Step 6: Garnish and Serve
Once baked, remove the casserole from the oven and let it rest for 5 minutes before serving. Garnish with fresh parsley or chopped green onions for extra color and flavor. Serve warm and enjoy!
Common Mistakes to Avoid
Here are a few common mistakes to watch out for when making Sausage Green Bean Potato Casserole:
- Undercooking the potatoes: Make sure the potatoes are diced small enough (about 1-inch pieces) to cook through evenly. If the potatoes are cut too large, they may still be hard while the sausage and green beans are done. Parboiling the potatoes for 5-7 minutes before baking can help ensure they cook through.
- Overcrowding the baking dish: Spread the ingredients in a single layer to allow everything to roast evenly. Overcrowding can cause the ingredients to steam rather than roast, which could result in less crispy sausage and potatoes.
- Not stirring halfway through: To make sure the potatoes and sausage get evenly crispy, stir the casserole halfway through baking. This helps distribute the heat and ensures that all sides get golden brown.
Serving and Presentation Tips
While this casserole is a casual, rustic dish, you can still elevate its presentation with a few simple touches.
How to Serve Sausage Green Bean Potato Casserole
- Family-Style: Serve the casserole straight from the baking dish, letting everyone scoop their portions. This is perfect for a casual weeknight dinner or a hearty weekend meal.
- Individual Portions: For a more polished presentation, scoop the casserole into individual bowls or plates. Top each serving with a sprinkle of fresh parsley or green onions for added color and freshness.
Presentation Ideas for Sausage Green Bean Potato Casserole
- Garnish with Fresh Herbs: A sprinkle of freshly chopped parsley, cilantro, or green onions adds a burst of color and freshness to the dish.
- Add a Zesty Finish: Serve with lemon wedges or a drizzle of balsamic glaze for a bright, tangy contrast to the rich flavors of the casserole.
- Serve with a Side Salad: Pair the casserole with a crisp green salad, fresh bread, or roasted vegetables for a complete meal.
Sausage Green Bean Potato Casserole Recipe Tips
- Make it Ahead: You can prep the ingredients ahead of time by slicing the sausage, chopping the potatoes, and trimming the green beans. Store everything in separate containers in the fridge until you’re ready to assemble and bake.
- Double the Recipe: If you’re feeding a crowd or want leftovers, simply double the ingredients and use two baking dishes. This casserole makes great leftovers and can be reheated for lunch or dinner the next day.
- Add Cheese: For an indulgent touch, sprinkle shredded cheddar or Parmesan cheese over the casserole during the last 10 minutes of baking for a cheesy, bubbly finish.
Frequently Asked Questions (FAQs)
Can I use frozen green beans instead of fresh?
Yes, you can use frozen green beans. Just make sure to thaw them slightly before adding them to the casserole so they cook evenly with the other ingredients.
Can I use different types of sausage?
Absolutely! Feel free to use any type of sausage you like, such as Italian sausage, kielbasa, chicken sausage, or even spicy andouille for added heat.
How do I store leftovers?
Store any leftover casserole in an airtight container in the refrigerator for up to 3-4 days. Reheat individual servings in the microwave or oven until warmed through.
Can I add other vegetables to the casserole?
Yes! Feel free to add vegetables like bell peppers, onions, mushrooms, or carrots to the casserole for extra flavor and nutrition.
Conclusion
This Sausage Green Bean Potato Casserole Recipe is a hearty, comforting meal that’s easy to prepare and perfect for any occasion. The combination of smoky sausage, crispy potatoes, and tender green beans makes it a satisfying one-pan dinner that the whole family will love. Whether you’re serving it for a busy weeknight or a weekend gathering, this casserole is guaranteed to please. Try customizing it with different vegetables, cheeses, or spices to make it your own. Enjoy!
PrintSausage Green Bean Potato Casserole Recipe
Sausage Green Bean Potato Casserole is a simple, flavorful dish featuring smoked sausage, roasted potatoes, and fresh green beans baked with olive oil and spices. Perfect for busy weeknights, this easy one-pan meal can be customized with extra vegetables, cheese, or a creamy sauce. It's a comforting and wholesome dish your family will love.
- Prep Time: 15 minutes
- Cook Time: 45-50 minutes
- Total Time: 1 hour
- Yield: 6 servings 1x
- Category: Casserole
- Method: Baking
- Cuisine: American
- Diet: Vegetarian
Ingredients
- 1 lb smoked sausage (kielbasa, chicken sausage, or Italian sausage)
- 1.5 lbs baby red potatoes (or russet potatoes, diced into bite-sized pieces)
- 1 lb fresh green beans, trimmed (or frozen)
- 2 tbsp olive oil
- 1 tsp garlic powder
- 1 tsp onion powder
- 1 tsp paprika (smoked paprika optional)
- 1 tsp dried thyme (or Italian seasoning)
- Salt and pepper to taste
- 2 tbsp butter, melted (optional)
- Fresh parsley or green onions for garnish (optional)
Instructions
- Preheat oven to 400°F (200°C).
- In a large bowl, toss the diced potatoes with olive oil, garlic powder, onion powder, paprika, thyme, salt, and pepper.
- Spread the potatoes evenly on a greased baking sheet and bake for 20-25 minutes, until they begin to soften.
- While the potatoes are baking, cut the smoked sausage into 1-inch pieces and trim the green beans.
- After 25 minutes, add the sausage and green beans to the baking sheet with the potatoes. Toss everything together and drizzle with melted butter (if using).
- Bake for an additional 20-25 minutes, until the sausage is browned and the potatoes are crispy.
- Garnish with fresh parsley or green onions and serve warm.
Notes
- For extra heat, add red pepper flakes or hot sauce.
- For a vegetarian option, use plant-based sausage or smoked tofu.
- To make it cheesy, sprinkle with shredded cheddar or Parmesan during the last 10 minutes of baking.
Nutrition
- Serving Size: 1 portion (based on 6 servings)
- Calories: 450
- Sugar: 3g
- Sodium: 900mg
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